The Proposed Goal
Projected Effect on Injuries and Deaths
Projected Economic Benefit
How to Achieve the Goal
Prospects for Achieving the Goal
Conclusion
End
Notes
Figures
1. Comparison
of lost workdays, U.S. Bureau of Labor Statistics (BLS) and National Constructors
Association (NCA), for Standard Industrial Classification 16, per 100
full-time workers, 1981-93
2. US Army Corps of Engineers, contractor lost-workday rates,
1988-94
3. Lost-time injury rate by size of firm, United States,
1993
4. Lost-time injury incidence rates in construction, 1984-93,
United States
Tables
Construction is
one of the largest industries in the United States, with 5 to 6 percent
of the labor force producing 13 percent of the gross national product.
Construction is also one of the most dangerous industries, accounting
for 15 percent of work-related deaths 1and at least 15 percent
of all workers' compensation costs.2
Goals provide individuals
a clear understanding of the performance they should expect of others
-- or achieve themselves. In construction, where responsibility for decision
making is diffuse, goals are especially important. Construction owners
should know what to expect from construction contracting companies. Construction
companies should know what performance to expect throughout the chain
of command. Employees, in turn, should know what to expect from employers.
Research to date in
the United States has produced enough data to enable us to begin to establish
a national goal -- or benchmark -- for safety and health for the industry.
At
present, the industry should be able to achieve the following levels:
Deaths from
injuries:<3 cases per 200 million hours worked
Lost-time injuries: <1 case per 200,000 hours worked. |
Deaths. Work-related
death rates from injury in construction vary greatly among nations
(table 1).3 The Netherlands, with a rate of 3.3 appears
to have the best record. Given the achievement in that country, it should
be possible to operate a construction industry with fewer than 3 work-related
deaths per 200 million hours worked.
Injuries
There is growing evidence to support the goal of less than 1 lost-time
injury per 200,000 hours worked (which in the United States equals a rate
of 1 per 100 full-time-equivalent workers). 4The National Constructors
Association (NCA) comprises the largest union contractors in the United
States, who support about 140 million hours of construction work annually.
NCA members' reported lost-time injury rates are below 1 per 200,000 hours
and are less than 20 percent of the national average reported by the US
Bureau of Labor Statistics (figure 1). 5The
US Army Corps of Engineers is responsible for arranging much of the heavy
construction that is performed for the federal government. Although the
lost-time injury rate for Army Corps projects in some years has exceeded
1, the average composite rate for 1988-94 was below 1(figure
2).6
|
Table 1. Reported deaths in construction: rates and construction
as a percentage of the total, selected countries, 1992 |
| Country |
Death rate
per 100,000
full-time workers |
Construction
as percentage
of workforce |
Construction's
percentage of all
fatal occupational injuries |
Australia
(New South Wales) |
11.0 |
4.5 |
27.6 |
Canada
(Ontario) |
7.4 |
5.4 |
23.0 |
| Germany |
14.0 |
9.1 |
25.2 |
| Japan |
19.0 |
9.7 |
42.0 |
| The Netherlands
|
3.3 |
6.3 |
13.3 |
| Sweden |
6.0 |
6.4 |
13.3 |
| United States
|
18.6 |
5-6 |
15.0 |
- a Figures
for total German work force do not include government.
Note: Death rates generally cover deaths resulting from injuries
on the work site, not from long-term illnesses. For these comparisons,
the reported rates have been adjusted to define full-time workers
as working 2,000 hours yearly. The Australia death rate is for
1991; other Australia figures are for 1983-91. German figures
exclude structural steel erection, electric installation (electricians),
joinery (carpenters), and installers of heating systems (sheet
metal workers), so the construction death rate could be higher.
The US estimate does not include the self-employed.
- Source:
Timothy Ore, TCF Development Authority, Melbourne; Construction
Safety Association of Ontario (for death rate); Human Resources
Development, Canada; Bau-Berufsgenossenschaften; Japan Construction
Safety and Health Association; Stichting Arbouw; Arbetarskyddsstyrelsen
(Swedish National Board of Occupational Safety and Health); Bureau
of Labor Statistics, US Department of Labor.
|
Using 1991 figures
as a baseline, achievement of the goal would produce these changes annually
for workers in the United States:
| Outcome |
Reduction
|
Cases saved
(percent) |
| Deaths from
injuries |
From 950 to
160 |
790 (83) |
| Injuries |
From 226,000
to 38,000 |
188,000 (83)
|

We estimate that if
this goal is achieved, the savings from reduced workers' compensation costs
alone will range from $9 billion to $13 billion per year. This translates
to a saving of $1.25 to $1.75 per worker per hour -- roughly 8 to 12 percent
of the average construction wage of $14.66 hourly (table 2).
|
Table 2. Estimates of cost reductions if proposed goal is met,
in 1993 figures |
| |
Estimate
1 |
Estimate
2 |
| Number of workers
|
5.5 million
|
5.5 million
|
| Average hours
worked in 1993 |
1,350 |
1,350 |
| Average hourly
wage rate |
$14.66 |
$14.66 |
| Total construction
workers' comp costs |
$16.2 billion |
$11.6 billion
|
| Average hourly
cost |
$1.96 |
$1.5 |
| Total savings
if goal is achieved |
$13.0 billion
|
$9.28 billion
|
| Savings per
person per hour worked |
$ 1.75 |
$1.25 |
- Source:
Costs in estimate 1 are based on 1991 workers' compensation data
adjusted for inflation to 1993, also adjusted for an 18% decline
in injury rates since then. The workers' compensation costs in
estimate 2 are from John Burton, letter to Jane Seegal, dated
March 21, 1995. Number of workers and average wage costs are from
Bureau of Labor Statistics, Employment and Earnings, July 1994.
Estimate of number of hours is based on union reports.7
|
Estimates for the
indirect costs associated with serious injuries include job shutdowns,
paper work, litigation, lost production, reduced productivity due to changes
in teams, and retraining of workers. These estimates suggest that reduced
indirect costs would at least double the total savings. 8
In 1993, the National
Conference on Ergonomics, Safety, and Health in Construction, in Washington,
D.C., reviewed the state of knowledge and identified priority areas in safety
and health (table 3).
Table
3. The main safety and health hazards for the construction worker
Deaths and Injuries
- Type of injury
- Fall from elevation
- Struck by/against
(falling object or machinery)
- Caught in/between
(trench cave-ins, between vehicle & object)
- Electrocution
| Musculoskeletal
disorders, all trades |
| Cause of
injury |
Areas most
affected |
| Lifting |
Lower back,
shoulders |
| Awkward postures
|
Knee, hip,
shoulders |
| Repetitive motion
|
Wrists |
| Hand-tool vibration
|
Fingers, wrists |
| Chronic
health hazards |
| Hazard>
|
Organs or
systems most affected |
| Noise |
Hearing |
| Asbestos & manmade
fibers |
Lungs |
| Lead & other
metals |
Kidneys, nervous
& reproductive systems |
| Solvents |
Kidneys, liver,
nervous system |
| Hazardous wastes
|
Kidneys, liver,
nervous & reproductive systems |
| Heat stress
& extreme cold |
Circulatory
system |
- Source:
CPWR – Center for Construction Research and Training, based on reports from the US
Bureau of Labor Statistics and Bygghälsan, the Swedish Construction
Industry Organization for Working Environment, Occupational, Safety
and Health.
The conference identified
four major interventions to affect the risk factors:
- Improved site
planning and management
- Improved training
of workers and supervisors
- New construction
technologies
- Markedly improved
performance monitoring and data.
The conference also
identified the key decisionmakers who need to be mobilized if this agenda
for change is to be implemented industry wide. They are employers, construction
owners, union leaders, government officials, workers' compensation insurance
executives, academic investigators, and architects and designers.
As noted above,
the proposed goal is practicable. But does that mean that we can expect
it to be applied throughout the industry?
When lost-time injury
rates are examined by size of firm, the larger employers have a markedly
lower rate (figure 3). The largest employers in the
National Constructors Association, on average, already operate at a rate
that is roughly half the rate of the proposed goal. The real issue is
to improve performance among small-to-medium employers.9
There is evidence
that this goal is realistic, that lost-time injury rates can be brought
down substantially. According to the Bureau of Labor Statistics, lost-time
injury rates in the US construction industry as a whole declined by 19
percent in the most recent three years for which

BLS has data, from
1990 to 1993 (figure 4). This is a startling decline,
which is not replicated in other industries and which cannot be explained
by unrelated factors, such as the business cycle. It seems most likely
that this decline has resulted from a series of events that have increased
safety awareness in the industry. We are seeking to verify the factors,
but they may include:
- A realization
by the unions that government inspection programs were not going to
have the expected effect on the industry. As a result, several unions
in the mid-to-late 1980s established — with employers — large-scale
safety and health programs.10
- A growing awareness
and interest in construction safety and health in the states and voluntary
organizations.11
- A realization
by construction owners, led by the Business Roundtable, that the costs
of injuries and illnesses were becoming too great, which led them to
call for improved safety performance.12 This, coupled with
the newly emerging total quality management movement, has been widely
embraced by industry. Thus, the industry-sponsored Construction Industry
Institute at the University of Texas investigated the potential for
improved safety and health performance and developed a "zero-accident"
philosophy that has been adopted fairly broadly.13
- A realization
by construction employers that safety and health performance was becoming
a competitive factor that could affect their ability to win bids.
- A changing philosophy
in the US Occupational Safety and Health Administration (OSHA), which
has manifested itself in two ways. First, OSHA has been giving greater
emphasis to performance --m as opposed to specification -- standards.
Among the most important performance standards are the Hazardous Waste
Operations and Emergency Response Standard (1989) and the Process Safety
Management of Highly Hazardous Chemicals Standard (1992). Both of these
codify what may be considered "best practices" and "continuous improvement."
Second, OSHA has increasingly emphasized cooperation, consultation activities,
and voluntary protection programs in an effort to use incentives to
promote better safety and health performance. In 1990 OSHA established
the Office of Construction and Engineering to focus its activities directed
at the industry.
Most experts agree that
the key to improved safety and health performance on the construction site
is accountability. This proposed goal or benchmark is the key to creating
accountability. The goal codifies in universal terms the expectations that
we should hold, expectations from which accountability derives.14
This proposal does
not conflict with other guidelines, such as the zero-accident philosophy.
The zero-accident work environment is an ideal. Rather, this goal
attempts to establish what is feasible. In this respect, the proposal
does two things. First, it responds to the basic requirement in the establishment
of any safety standard: it demonstrates technological and economic feasibility.
Second, it departs from the traditional approach to setting safety and
health standards, which is rooted in engineering, and instead uses a public
health approach, which focuses on injury rates as a measure of performance.
Some caveats or
refinements to this goal need to be addressed. First, there are inconsistent
definitions for a lost-time or lost-workday case, depending on the research
organization or jurisdiction. OSHA is trying to address this problem,
in its proposals to revise record keeping requirements of employers for
injuries and illnesses. Second, some sectors of the industry with highly
specialized work, such as structural steel erection, may require separate
goals.
In addition, chronic
disease outcomes are greatly understated, even when illness rates are
reported to BLS.15 Most occupational illnesses cannot be counted
by employers in general, and by employers in construction in particular,
because of the long time such illnesses usually take to develop and the
multiple causes of most illnesses. And in construction, the temporary
nature of much employment makes it difficult to track individual worker
exposures to hazards -- and individual workers.
Industry wide achievement
of the proposed goal would require great strides. In spite of the remarkable
improvements in safety in the US construction industry, the goal is at
a level one-fourth of current industry lost-time injury and work-related-death
rates. Thus, any expectation of immediate achievement of the goal would
be unrealistic. Still, if there is one characteristic that typifies construction,
it is its ability to adapt rapidly to change.
As has been shown,
large construction contractors already operate at or close to the proposed
goal. The real issue is finding ways to broaden our focus and direct our
attention to small-to-medium employers, which in the United States exceed
425,000 in number. 16If we can create an environment where
this part of the industry moves toward broad adoption of a safety culture
much like the one large employers are developing, the goal should be achievable.
We believe the labor
unions serve a pivotal role in this respect, because it is the collective
bargaining agreements -- and multiemployer benefit programs created under
them -- that enable employers to sustain themselves in an industry where
the levels of employment vary markedly. The move toward increased union-employer
cooperation in safety and health in our industry probably provides the
greatest potential to move the industry toward the goal proposed here.
- Bureau of Labor
Statistics, US Department of Labor, National Census of Fatal Occupational
Injuries, 1993, Washington, DC, 1994.
- The costs for
workers' compensation in construction are difficult to estimate. John
Burton, PhD, editor, Workers' Compensation Monitor, reports that these
costs totaled $11.6 billion in 1994, which was 15% of total workers'
compensation costs and which would equal $1.50 per hour per worker.
On the other hand, a survey found that workers' compensation premium
rates for carpenters, bricklayers, and iron workers averaged roughly
28% of payroll, (Engineering News-Record, Sept. 26, 1994, p. 40). If
this rate were applied to all construction, it would amount to a cost
of $4.20 per hour per worker. Estimates of the costs of workers' compensation
in 1992 ranged from $9.8 billion to $40 billion, with the best estimate
at about $18 billion, or 30% of total workers' compensation costs (see
Knut Ringen, letter to Dr. Devra L. Davis, US Department of Health and
Human Services, Jan 6, 1994). This would equal roughly $2.40 per hour
per worker.
- Great care has
been taken to make the rates in table 1 as comparable as possible. Nonetheless,
there are problems in comparing rates for different nations because
of definitional differences. See Earl Pollack, Standardizing Safety
and Health Statistics in Construction. XIV International Conference,
The International Section of the International Social Security Association
for the Prevention of Occupational Risks in the Construction Industry
(Madrid, 24-26 October 1994), Geneva, ISSA, 1994.
- Variations in
definitions hamper comparison of lost-time injury rates. The Bureau
of Labor Statistics includes any injury that results in days away from
work or restricted duties. In 1993, BLS began to publish data for total
lost-time injuries, which include days-away-from-work-only cases and
restricted-work cases. Whether these categories are combined or separate
for construction makes little difference, because employers in construction
rarely report restricted cases as lost-workday cases. In addition, the
distinction between injury and illness is fairly arbitrary, especially
in cases involving musculoskeletal disorders such as strains and sprains.
This injury-illness distinction is also not that significant for construction,
because construction employers report few cases of illnesses. The Occupational
Safety and Health Administration is currently attempting to clarify
these issues in a proposal to revise employer record keeping requirements.
In this paper, the BLS rates presented in figures 1 through 4 may use
differing definitions, depending on the data that were available. As
noted, however, the differences are small in terms of construction and
do not alter the overall findings. For instance, a total of 227,900
lost-time injuries were reported in 1993; of these, 204,000 involved
days away from work.. (Restricted-work cases are about 10 percent of
the total in construction, unlike in manufacturing, where about 40 percent
of cases are restricted-work cases.) Cases of days away from work involving
illnesses were only 2 percent of the total. For most of the BLS data
used in this paper, see Bureau of Labor Statistics, US Department of
Labor, Workplace Injuries and Illnesses in 1993, Washington, DC, Dec.
21, 1994.
- Similarly, member
companies in the Construction Industry Institute, most of whom are large,
in 1993 reported a composite lost workday case incidence rate of between
0.6 and 0.7 (for one day or more away from work). This information was
provided by Jon Vanden Bosch, director, safety and health programs,
Construction Industry Institute, March 16, 1995.
- Data for 1988-94
were provided by Donald A. Pittenger, chief, Safety Engineering Branch,
Safety and Occupational Health Division, Chief of Engineers, US Army
Corps of Engineers, Washington, DC For earlier data, see Occupational
Safety and Health Administration, US Department of Labor, Construction
Lost Time Injuries: The US Army Corps of Engineers Data Base 1984-1988,
Washington, DC, Office of Construction and Engineering, December 1992.
- According to
BLS, in 1993, there were 7.2 million workers employed in construction.
Of these, 1.5 million to 1.7 million were self-employed. Lost-time injury
rates for the self-employed are probably not calculated by BLS. Similarly,
these workers are not included in workers' compensation data. To err
on the conservative side, we have estimated cost savings for a workforce
of 5.5 million employed. workers in the US The estimate of 1,350 hours
worked is a conservative estimate of average employment in construction
per construction workers in 1993, based on the low level of activity
in the industry that year. For instance, BLS estimated 1 million full-time-equivalent
construction workers were unemployed that year, compared with 705,000
in 1990. The estimate of the hourly wage is for June 1994 and is taken
from Bureau of Labor Statistics, US Department of Labor, Employment
and Earnings, July 1994.
- For instance,
see Jimmie Hinze, Indirect Costs of Construction Accidents, Construction
Industry Institute, Source Document 67, November 1991.
- The apparently
lower injury rates among the large NCA and Construction Industry Institute
employers correlates with findings in other data. (Construction Industry
Institute members are mainly large employers; there is some overlap
between NCA and Construction Industry Institute membership.) Studies
have show that self-employment and small workday size correlate with
increased risk of injury in construction. See Guy Toscano and Janice
Windau, The changing character of fatal work injuries, Monthly Labor
Review, October 1994, pp. 17-28, and Barbara Marsh, Chance of getting
hurt is generally far higher at smaller companies, Wall Street Journal,
Feb. 3, 1994, A-1 (original research).
- The Building
and Construction Trades Department, AFL-CIO, already in the late 1970s
had established a safety and health department to promote programs among
its affiliates and employers. For instance, the Laborers' International
Union of North America, which represents about 700,000 members, at its
1986 convention voted to establish a major safety and health program
in cooperation with employers. As a result, in 1988 it formed what is
now the Laborers' Health and Safety Fund of North America as a joint
union-employer trust. By the end of 1990, the program had more than
30 staff, including specialized safety and health representatives throughout
the United States and Canada. Other unions, such as the United Brotherhood
of Carpenters, have followed suit.
- For instance,
the Chicagoland Construction Safety Council and the Illinois Construction
Safety Council were created by labor and management in 1990 to highlight
the need for improved performance in the industry. By February 1995,
the fifth annual construction safety and health conference for these
councils had more than 1,000 registrants. Also, governors' safety conferences,
which are held annually in man states, now have construction as a top
agenda item. In 1993, after lengthy planning, the National Safety Council
established a separate Construction Division, and in 1994 the American
Conference of Governmental Industrial Hygienists created a separate
column on construction safety and health in its journal, Applied
Occupational and Environmental Hygiene.
- See Business
Roundtable, Improving Construction Safety Performance: A Construction
Industry Cost-Effectiveness Project Report. New York, 1982, Report A-3.
- See Construction
Industry Institute, Zero Injury Techniques, Austin, Texas, 1993, publ.
31-1.
- For an example
of a very useful and practical overview of total quality management
principles as applied to construction, see Construction Industry Development
Agency, Building Best Practices in the Construction Industry: A Practitioner's
Guide, Sydney, Australia, October 1993. See also O. Sjoholt, ed., Qualit
Management in Building and Construction, Oslo (Norwegian Building Research
Institute), 1994.
- One study, in
New York State, found that only three cases of occupation-related cancer,
out of an estimated 3,700 such cases, were covered by workers' compensation
(Philip J. Landrigan and Steven Markowitz, Occupational Disease in New
York State, Mount Sinai School of Medicine, Department of Communit Medicine,
1987).
- The commission
chaired by John T. Dunlop estimated that, in June 1992, 425,000 construction
firms had less than 10 employees. See Commission on the Future of Worker-Management
Relations, Fact Finding Report, May 1994, p. 95.
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March 1995
CPWR – Center for Construction Research and Training (CPWR) -- the research and development
arm of the Building and Construction Trades Department of the AFL-CIO--
is uniquely situated to serve workers, contractors, and the scientific
community. A key CPWR activity is to improve safety and health in the
US construction industry. This report is part of that effort and was developed
through a cooperative agreement between CPWR and the National Institute
for Occupational Safety and Health (NIOSH). This report was supported
by grant number U60/CCU306169 from NIOSH. Its contents are solely the
responsibility of the author and do not necessarily represent the official
views of NIOSH. (Report G1-95)
©Copyright
1995, CPWR – Center for Construction Research and Training. All rights reserved. For
permission to reproduce this document or for bulk copies, please write
to CPWR, Fifth floor, 8484 Georgia Ave, Suite 1000, Silver Spring, MD
20910.
This report was
developed as a result of a recommendation from the National Conference
on Ergonomics, Safety, and Health in Construction, which was held in 1993.
The report was first formally presented to the International Roundtable
on Construction Safety and Health, Frankfurt, Germany, in March 1995.
In addition, the report was approved by the Safety and Health Committee
of the Building and Construction Trades Department, AFL-CIO, and was the
basis of a resolution approved by the Building and Construction Trades
Department Convention in August 1995.
|