Alert to address design issues that should be addressed with twin tail fall arrest lanyards. Replaces an earlier alert that offered interim advice from November 25, 2004.
July 28, 2005
To alert workers, principal contractors, employers, self-employed persons and suppliers of the risk of failure of twin tail fall arrest lanyards. To highlight design issues that should be addressed to minimise this risk.
This alert replaces another alert, "Twin tail fall arrest lanyards (interim advice)" issued on 25 November 2004.Background
In November 2004 a worker received fatal injuries as a result of falling from a transmission tower near Toowoomba. The worker was using a twin tail fall arrest lanyard and the lanyard failed when he fell from the tower.
Workplace Health and Safety Queensland (WHSQ) is currently investigating the incident. The investigation has highlighted important factors that must be considered in the design of twin tail fall arrest lanyards.
A twin tail lanyard, of the type involved in the incident, consists of two lanyard tails that are attached to one end of an energy absorber. The other end of the energy absorber is intended for attachment to a fall arrest harness. An example of this type of twin tail lanyard can be seen in figure 1.
The attachment loop between the energy absorber and lanyard tails consists of webbing that is stitched back onto itself to form a loop. When a fall arrest load is applied to the lanyard assembly, such that the load is in line with the energy absorber body, the loop should transfer load without failing. This type of loading is illustrated in diagram 1. However, in some fall arrest situations a side load can be applied to the loop and this load will tend to rip the stitching on the loop apart. Pure side loading is illustrated in diagram 2.
A side load can be applied to the connecting loop if the user falls from a structure with the lanyard assembly used in either of the following two ways:
Twin tail fall arrest lanyards should be designed so that no part of the lanyard assembly can catastrophically fail if the user falls from an elevated area with the lanyard assembly attached in either of the following two ways:
Designers, manufacturers and suppliers should all ensure that measures have been undertaken to verify that catastrophic failure of the lanyard assembly, in the two ways highlighted above, will not occur. The most suitable means of verification is by testing the lanyard assemblies. Any testing should replicate the potential type of loading discussed in this alert and the guidance of competent persons should be obtained.
If written verification cannot be supplied, the twin tail lanyard assembly should not be used.
It should be noted that the recommendations in this alert are not currently discussed in Australian/New Zealand Standard AS/NZS 1891.1 Industrial fall-arrest systems and devices - Safety belts and harnesses.Legislative Requirements
Sections 32, 32A and 32B of the Workplace Health and Safety Act 1995 (PDF) list obligations of designers, manufacturers and suppliers of plant respectively. The obligations of employers, principal contractors and workers are also set out in the Act.
The information in this alert can be used to help people meet their obligations under the Act in relation to the safe design of twin tail fall arrest lanyards.Further information
For more information contact Workplace Health and Safety Queensland:
Phone 1300 369 915
1 It is also conceivable that side loading may be applied to the connector loop in the event of a fall when moving vertically up or down a structure. However, loadings in horizontal applications are likely to be more severe.
2 WHSQ and manufacturers do not approve of nor encourage connecting a lanyard tail to the side connection point. However, it is considered to be unrealistic to expect all users to be fully aware of the risks involved with this practice (i.e. that total failure of the lanyard can occur).
Last updated July 28, 2005